The Cassette ladder cable tray roll forming machine is together with the cable tray roll forming machine to make sure the cable safety.

Sussman Cassette ladder cable tray machine is included the de-coiler, the leveling device, the servo feeder, the press machine, the main roll forming machine, cassettes. the saw cutting device, it can produce 8 profiles in one machine by changing cassettes The machine is easy to operate, full automatically to make the different holes.

Machine list

Technique data

1. Decoiler

Diameter: 460-520mm expansion.

Expansion: hydraulic

Capacity: 3000kg per mandrel

Max Coil Width: 500mm

2. Feeding device

Feeding Servo feeding motor: 2.9KW Yaskawa(Japanese Brand)

Description: servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be+-0.05mm, the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quantity, it can be controlled by the manual and auto modes.

3. Press machine Press machine

3.1 Series JH21-63

3.2 Brand name: Yangli

3.3 JH21 series press machine description:

JH21series open back press with dry clutch and hydraulic overload protector

◆    Welded body with steel plate and high intensity.

◆    Main motor is made by Siemens.

◆    Adopts combined pneumatic friction clutch and brake.

◆    Cluster gear adopts the flooding oil lubrication.

◆    Six-face rectangle lengthen guide; JH21-315B/400B adopts eight-face lengthen guideway.

◆    Equipped with hydraulic overload protecting device.

◆    JH21-25/25B/45 adopts manual shut height adjustment,among these types JH21-25/45 adopts scale display and JH21-25B with digital display.JH21-63 and above type adopts electric shut height adjustment with digital display.

◆    JH21-45 can equip with die set height adjustment motor, the value will be displayed by digital.

◆    JH21-25B, JH21-45 and above type equipped with balance cylinder.

◆    Duplex valves imported.

◆    Electric compelling grease lubrication system.

◆    Balancing cylinder adopts manual lubrication system.

◆  One set of blowing device.

◆    Controlled by PLC with international brand.

◆    Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

◆    Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipments.

3.4 Punching Moulds description

As for the profiles, total need 4 sets of punching moulds, when need to punching the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, ect. When the punching heads broke, they can be removed, and changed by the new punching heads.

4. Main Roll forming machine technique data

4.1. Suitable Plate Material: thickness 1.5-2mm, Galvabond G2, Ha300, SS316L

4.2. Working Speed: 12meters / min

4.3. Forming Steps: according to different profiles, changing by 5 sets cassettes

4.4. Material of Roller: Cr12mov, Quench HRC58-62 Plated Chrome, 19 stations

4.5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining

4. 6. Driven system: Chain Driven 1 inches 20A

4.7. Main Power with reducer: 11KW WH Chinese Famous

4.8. Cutting: Hydraulic Cutting Cr12mov

4.9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

4.10. Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand

4.11. The whole machine is controlled by industry computer-PLC.

4.12 PLC--Panasonic, Japan

4.13 Touch Screen—Beijing Kunlun Encoder--Omron, Japan

4.14 Electric parts--Schneider

5 Cutting:

1 The cutter blade material: Cr12mov HRC58-62 degree

2 Number of blade: 5 sets

3 Cutting after forming: Cut the sheet after roll forming to required length

4 Cutting motion: servo following cutting

5 Material of blade: CR12with heat treatment

6 Length measuring: Automatic length measuring

7 Tolerance of length: 6m+/- 0.5mm

6 Out tables:

1. Length: 1.5 meters

2. Number: 2 units

7 Spare parts