Modular Type Blood Collection Tube Production Line
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Features
Brief introduction & Advantage
The whole production line is connected by several individual but attachable function modular. Improving traditional process and realizing humanized design of online gel adding . Each modular is controlled by its own PLC, only 3 skilled workers are needed for the whole line to reach 12000-15000pcs/h capacity. No human operation online, decreasing error caused by human difference between batches, which improves production efficiency and products quality.
Production Procedures
Schematic Diagram
Dosing Station: Adopting FMI metering pump, precision ceramic injection pump with highly atomized nozzle achieves accurate dosing and high stability by easy operation. Dosing value could be set on the touchscreen (FMI for metering)
Drying Station: 4 sets of drying system adopting PTC heating method bring no pollution to the inside of tubes and achieve high efficiency of drying and production. There has correct positioning device inside of hot rod and tubes to prevent damage of tubes from hot rod. The system can be selectively opened according to production requirement.
Capping Station: Increase the buffer zone of cap, and with unique device of cap fetching and distance adjusting, it rises the success rate and stability of capping.
Vacuuming Station: With high precision digital-beginning detection for detecting, Panasonic controlling device, unique tamponade device and adopting high efficiency vacuum pump for vacuuming
Parameters
The whole production line is connected by several individual but attachable function modular. Improving traditional process and realizing humanized design of online gel adding . Each modular is controlled by its own PLC, only 3 skilled workers are needed for the whole line to reach 12000-15000pcs/h capacity. No human operation online, decreasing error caused by human difference between batches, which improves production efficiency and products quality.
Production Procedures
Schematic Diagram
Tube Loading Station: Automatic loading through 2 molds base simultaneously. 20 tubes are loaded for one time. With the function of multi-aspect detection including stuck tube, missing tube, and reversed tube.
Dosing Station: Adopting FMI metering pump, precision ceramic injection pump with highly atomized nozzle achieves accurate dosing and high stability by easy operation. Dosing value could be set on the touchscreen (FMI for metering)
Drying Station: 4 sets of drying system adopting PTC heating method bring no pollution to the inside of tubes and achieve high efficiency of drying and production. There has correct positioning device inside of hot rod and tubes to prevent damage of tubes from hot rod. The system can be selectively opened according to production requirement.
Capping Station: Increase the buffer zone of cap, and with unique device of cap fetching and distance adjusting, it rises the success rate and stability of capping.
Vacuuming Station: With high precision digital-beginning detection for detecting, Panasonic controlling device, unique tamponade device and adopting high efficiency vacuum pump for vacuuming
nterlaced Tray Loading: Newest technical device with the function of interlaced loading and distance adjusting. Simply adjust the distance and load. No need another changing step. Positioning rod for cap loading to prevent tray being injured caused by tube tilted. Applied to both type of the rectangular and interlaced.
Main technical parameters
| Tube size | Diameter 13mm (length 75mm or 100mm), diameter 16mm(length 100mm) |
| Production capacity | 12,000 ~ 15,000 pcs/hour |
| Stopppering & capping pass rate | ≥99% |
| Vacuuming stopper-cap pass rate | ≥99% |
| Power supply | 380V/50HZ |
| Power | 12KW |
| Air consumption | Clean compressed air pressure: 0.6 ~ 0.8Mpa, clean compressed air consumption:300㎥/min |
| Dimensions | 3.1*1.3*2.4m(L*W*H) |
| Weight |
2T |
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