1.Production Capacity:
Production Capacity :2000-6000TPA
We can design the capacity according to your needs.

2.Specification of Raw Material and Utilities :

Material / Utility	Value	Unit
Formalin	37-52	%
Urea	46.5	%
Melamine	99.8	%
αCellulose(wood pulp)	Min 90	%
Hexamine	99.3	%
Zinc stearate(zinc content）	10.3-11.3	%
Latent curing agent
Mill base（include：titanium dioxide, pigment）
Cooling water	31	°C
	0.3	Mpa
Low pressure steam	0.6	Mpa
Instrument air	0.4	Mpa
Electrical power	As per the data provided by the User

3.Product Quality：
Taking A1UF as example：

S/N	Item	Index
1	Color
2	mm Fluidity ()	140～200
3	% Moisture	4%
4	(mV.m-1) Dielectirc Strength	9.0
5	( kJ.m-2 ) Notch Impact Strength	1.8～1.7
6	MPa Bending Strenth	85～75
7	% Molding Shrinkage	0.6～1.0
8	V Tracking Index

4.Consumption Quota：
Taking A1UF as example：

S/N	Particular	Unit	Unit Consumption
1	Formaldehyde	kg	960
2	Urea	kg	470
3	Wood Pulp	kg	260
4	Hexamine	kg	43
5	Zinc Stearate	kg	6
6	Mill base	kg	depending
7	Packing	set	41

5. Molding Process Index
Taking A1UF as example：

1	Mould Temperature	oC	140-150
2	Pressure	MPa	25-40
3	Curing Time	Min/mm	0.5-1.0

Process Drawing

Our company can supply our client the plants of urea-formaldehyde molding powder and MFIP-C, and we can supply the clients the one package service from the technology design, product manufacturing and equipment installation and commissioning.

Brief introduction of the process：

UF molding powder is manufactured via the following two steps:

Step 1: Reaction→Kneading→Drying & Aging

Step 2: Grinding→Ball Milling & Post Treatment → Screening & packing

Process&Technology Features：

The most advanced process in China is employed for this design to ensure that the product quality can reach the advanced International level. Especially the drying technology, we selected the one used by Perstorp Chemitec, Spa, consiting of international leading eddy current grinder, advanced ball milling machine with water jacket and improved special kneader.

Typical allocation：taking 4000tpa urea-formaldehyde molding powder as example：

S/N	Equipment & Capacity	Q’ty
1	Formalin Overhead Tank of 12CUM ( S.S.)	1
2	Formalin Measuring tank (S.S.)	2
3	Reaction Vessel of 1000 L ( Enamel )	3
4	Kneader of 1500L ( with S.S. Lining )	2
5	Kneader cover, comanion fan, operation platform	2
6	Discharger for Kneader	6
7	Mesh-Belt Drying Box	1
8	Induced draft device at head of Mesh-belt Drying Box	1
9	Discharger for Mesh-belt Drying Box	5
10	Particle Skip	8
11	Lifter	2
12	Lifter	3
13	High Speed Eddy Current Grinder and companion tubes	3
14	Dedust & Discharge Unit	3
15	Ball Milling Machine with Water Jacket, Powder Discharge Cone and etc	3
16	Porcelain lining for Ball Milling Machine	3 sets
17	Spiral Conveyor	3
18	Screener	3
19	Steam Drum within Workshop	1
20	Electrical Box, Operation Box & Lighting Cables	Full Set
21	Pipes, Pipe Fittings, Anti-Corrosion and Painting within battery limit

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