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Non PVC Soft Bag IV Solution Filling Production Line
Main Usage for Non-PVC soft bag line
The Non PVC soft bag IV solution filling production line is mainly used for manufacturing Non-PVC soft bag packaged I.V. infusion products, like normal saline(also known as Sodium chloride), glucose, Glucose sodium chloride, etc. The soft bag iv solution manufacturing plant can automatically complete the procedures of film opening, printing, bag-making, liquid filling, cap feeding, cap welding, sealing and bag out putting. The soft bag form fill seal machine can also be equipped with auxiliary equipment such as soft bag-feeding, sterilizing, leak-checking, lamp-checking and finish the whole production of soft bag I.V solution.
Non-PVC multi-layer co-extrusion film infusion bag has the characteristics of non toxic, strong compatibility with the liquid medicine, no water leakage or air leakage, long keeping period, high temperature resistant of 121℃ (during sterilization for example), suitable for low temperature storage and convenient transportation. Also in the process of injection, no need to add inlet tube which eliminates the secondary pollution, and recycling used empty iv bags doesn‘t pollute the environment either.

Technical Parameters for Non-PVC soft bag line

No.

Item

parameter

备注

Note

1

Material of soft bags

Polypropylene double winding multilayer flat film, the thickness difference between layers is not more than 10%.

2

Allowable thickness of soft bag film;

Maximum 10%

3

Inner diameter of film coil:

Minimum 150mm

4

Outer diameter of film coil:

Maximum 600mm

5

Soft bag specification

100ml,250ml,500ml,1000ml

6

Soft bag printing

Thermal transfer printing, monochrome

7

Printing area

Maximum 200 x 120 mm for each bag

8

Seal method

Contact heating seal

9

Welding temperature

100°C – 170°C ± 2°C

10

inner diameter of printing film coil

76,2   +1 mm

11

outer diameter of printing

film coil

Maximum 150 mm

12

capacity

Max 5000bags / hour, 500 ml *

* based on non foam products, the liquid pressure is between 1 and 4 kg/cm + 0.2 cm².

13

Change of specification time

About 1 hour

14

Temperature stability of filling system

Max: 50° C

15

Filling liquid

Standard intravenous infusion

16

Filling range

50ml,100ml,200ml,250ml,300ml,500ml,1000ml

17

Filling precision

50ml±1ml100ml±1ml200ml±1.25ml250ml±1.5ml300ml±1.75ml500ml±2.5ml1000ml±5ml

18

filling system

mass flowmeter connected to pneumatic diaphragm valve

19

Sterilization

The filling system is sterilized online at 121 °C, including in-place cleaning / in-place steam system.

20

Liquid supply

The liquid must be pressurized to the filling system through a pump or pressure tank (1 - 4 kg/cm kg/cm 0.2).

21

Emergency stop button

All electrical and pneumatic control functions will be switched off after starting the emergency stop switch.

22

Power supply

3 x 460 V +PE / N + 15 % / - 5 %

23

Power consumption

About35 kW

24

Sensor

All sensors are equipped with socket / socket connector as far as possible so that they can be easily disassembled when necessary. When the sensor is replaced, there is no need to rearrange the new lines.

25

Compressed air

6 kg / square centimeter. It is free from grease and dry.

26

Pneumatic exhaust

Centralized gas supply and exhaust system

27

Suction capacity

About 3500 L/min18 °C

28

Cooling water

About 300 L/hour15--20°C

29

Running noise

Maximun 75db

30

Indoor humidity required

50 % +/- 5 %

31

Indoor temperature required

20 °C +/- 2 °C

32

Overall dimension

8000mm×2850mm×2100mm

33

Total weight

8000kg

34

Material

All steel components contacting the liquid solution are made of stainless steel 316L. Other parts in contact with the product, such as hoses and gaskets, are made of non-toxic materials. No chemical reaction occurs with the liquid. They can withstand the disinfection temperature of 125°C. They do not emit particles. They are anti-wear, anti-aging and do not deform. All other components are of various quality stainless steel. All materials conform to Chinese industrial standard.

35

Operator

One person is fixed. Second operator work only when they need to replace the film.

36

Operator language

English

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