Advantages:
Low maintenance cost
Easy operation(One person can operate two devices)
improved yield (improved by 20% to 30%)
Low breakdown rate (servo structure)
Product with high precision

Characteristics :
1）The continuous feeding and rolling device is increased, and therefore the yield is increased by 20% at least.
2）The transmission of the main transmission system is carried out by either mean:1) Using a high-strength nylon-based flat transmission belt, in which the stress is even. 2) Main motor directly connects to driving shaft. The operation is reliable and smooth, and the rolling mill system has the function of overload protection.
3）The stroke of the saddles is increased, the long-journey rolling is carried out by annular ring type roller, the rotation angle of the roller is changeable, the groove working section is lengthened, the length of deformation zone is increased, and therefore the uniformity of metal deformation in the rolling process is increased, the feed amount can be increased, and the quality of the finished pipe can be improved.
4）The rotary feed system is controlled with German Rexroth AC servo, wherein the feed amount is accurate, reliable and stepless adjustable, the deviation of feed amount is not more than 2%, the size of the rotation angle can be adjusted, the billet will be rotated and fed for two times in the same rolling process, and therefore the distribution of rolling force is even, the axial force is reduced significantly, the high-precision pipe with small deviation of the outer diameter and wall thickness can be obtained, and the yield is high.
5）Compared with side feeding, the rolling mill, which uses end feeding mode, reduces mandrel-removing device; moreover, the position of the mandrel in the deformation zone is accurate, length of mill is shortened, the mode is suitable for the rolling of long billet, and the working efficiency of the rolling mill is improved.
6）Function of loading, unloading, feeding and other procedures are controlled with PLC program,, and therefore the degree of automation is high.
7）The rolling pressure of machine is reduced by using a curve type core bar, and therefore the deformation of the billet metal is even and reasonable.
8）The main gears are provided with hardened tooth grinding process, by which the transmission is smooth, and the noise is low.
9）The main shaft and important gear are made of high-strength alloy steel.
10）The inner surface of the billet used is lubricated to improve the inner surface quality of the pipe, while prolonging the service life of the core bar.
11）The rolling machine uses annular ring type roller, curve type mandrel, as well as the rolling mode of dual rotation and dual feed, and therefore the correction ability to the billet of which the wall thickness is uneven is relatively strong.
12）The equipment has a mandrel fracture detection device, by which the equipment will be automatically stopped in case of the fracture of mandrel, and therefore the equipment can be protected well.
13）A number of patented technologies are applied to the equipment, such as floating type brake, and hydraulic locking nut of the rack. (The feed of the before dead center shall be determined according to the specific rolling condition)

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Working principle :

Prefabricate the tool and die of the size required, and then install the tool and die within the equipment. In the working process of the equipment, the billets will be fed forward successively, in which the upper and lower roller will move in a reciprocating way, the outer diameter and wall thickness of the billet will be re-rolled to realize the size required by the customer through the physical change.

Equipment description
This mill is mainly composed of main power unit, main driving case, saddles, stand base, billet chucks, carriage #1 and #2, mill bed #1 and #2, feeding and turning case #1 and #2, middle bed, mandrel chucks, etc.
The power of the main power unit is mainly supplied through the motor. The main driving unit includes a driving structure for transmitting the power to the saddles. The saddles are moved in a reciprocating way to drive the rolling of the product. The stand is the working platform of saddles. The billet chuck is used for rotating the billet. The carriage is used for driving forwards the billet, and the mill bed is the working platform of the carriage. The feeding and turning case is core part of equipment, and the servo motor is used for controlling the rotating and feeding of billet. The continuous feeding and rolling device, which includes middle bed, carriage #2, mill bed #2, feeding and turning case #2, and mandrel chuck #2, is an important part of continuous feeding and rolling system. The mandrel chuck is mainly used for rotating the mandrel.

	LG10HLS	LG15HLS	LG30HLS	LG40HLS	LG60HLS
Outer diameter of billet	Φ10-25mm	Φ14-32mm	Φ22-46mm	Φ25-63mm	Φ40-89mm
Wall thickness of billet	0.9 -4mm	1.2 -5mm	1.5-7mm	1.5-7mm	3-14mm
Length of billet	2500-5000mm	3000-6000mm	3000-6000mm	2000-8000mm	2000-8000mm
Outer diameter of finished product	Φ7-16mm	Φ11-25mm	Φ14-32mm	Φ19-40mm	Φ25-60mm
Wall thickness of finished product	0.7-2mm	0.9-3mm	1-5mm	1-5mm	2-10mm
Maximum length of finished product	20000mm	25000mm	25000mm	25000mm	25000mm
Length of journey	392mm	490mm	641.7mm	772mm	961.66mm
Length of effective deformation	300mm	370mm	460mm	600mm	800mm
Strokes	120 times/min	120 times/min	110/min	100 times/min	85 times/min
Maximum elongation	≤3.5	≤3.8	≤4	≤4.2	≤4.5
Roller diameter	Φ144-151mm	Φ204-207mm	Φ250mm	Φ300mm	Φ375mm
Diameter of roller gear	Φ138mm	Φ189/196mm	Φ224/232/240mm	Φ270/280mm	Φ324/336/348mm
Feed amount	≤4mm/times	≤5mm/times	≤6mm/times	≤8mm/times	≤10mm/times
Driver  mode	Servo motor	Servo motor	Servo motor	Servo motor	Servo motor
Rotation angle	57°	57°	57°	57°	57°
Turning& feeding mode	Dual rotating and feeding	Dual rotating and feeding	Dual rotating and feeding	Dual rotating and feeding	Dual rotating and feeding
Loading mode	End of equipment	End of equipment	End of equipment	End of equipment	End of equipment
Power of main motor	45kw	75kw	90kw	110kw	160kw
Main controller	Rexroth PLC	Rexroth PLC	Rexroth PLC	Rexroth PLC	Rexroth PLC
Continuous  feeding	Included	Included	Included	Included	Included
Continuous loading	Included	Included	Included	Included	Included
Full automation	Included	Included	Included	Included	Included