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UF MF Molding Powder Plant
Performance
1.Production Capacity:
Production Capacity :2000-6000TPA
We can design the capacity according to your needs.

2.Specification of Raw Material and Utilities :
Material / Utility Value Unit
Formalin 37-52 %
Urea 46.5 %
Melamine 99.8 %
αCellulose(wood pulp) Min 90 %
Hexamine 99.3 %
Zinc stearate(zinc content) 10.3-11.3 %
Latent curing agent
Mill base(include:titanium dioxide, pigment)
Cooling water 31 °C
0.3 Mpa
Low pressure steam 0.6 Mpa
Instrument air 0.4 Mpa
Electrical power As per the data provided by the User

3.Product Quality:
Taking A1UF as example:
S/N Item Index
1 Color
2 mm
Fluidity ()
140~200
3 %
Moisture
4%
4 (mV.m-1)
Dielectirc Strength
9.0
5 ( kJ.m-2 )
Notch Impact Strength
1.8~1.7
6 MPa
Bending Strenth
85~75
7 %
Molding Shrinkage
0.6~1.0
8 V
Tracking Index

4.Consumption Quota:
Taking A1UF as example:
S/N Particular Unit Unit Consumption
1 Formaldehyde kg 960
2 Urea kg 470
3 Wood Pulp kg 260
4 Hexamine kg 43
5 Zinc Stearate kg 6
6 Mill base kg depending
7 Packing set 41

5. Molding Process Index
Taking A1UF as example:
1 Mould Temperature oC 140-150
2 Pressure MPa 25-40
3 Curing Time Min/mm 0.5-1.0
Process Digram&Layout Drawin

Process Drawing

References
Overview
Our company can supply our client the plants of urea-formaldehyde molding powder and MFIP-C, and we can supply the clients the one package service from the technology design, product manufacturing and equipment installation and commissioning.

Brief introduction of the process:

UF molding powder is manufactured via the following two steps:

Step 1: Reaction→Kneading→Drying & Aging

Step 2: Grinding→Ball Milling & Post Treatment → Screening & packing

Process&Technology Features:

The most advanced process in China is employed for this design to ensure that the product quality can reach the advanced International level. Especially the drying technology, we selected the one used by Perstorp Chemitec, Spa, consiting of international leading eddy current grinder, advanced ball milling machine with water jacket and improved special kneader.

Typical allocation:taking 4000tpa urea-formaldehyde molding powder as example:
S/N Equipment & Capacity Q’ty
1 Formalin Overhead Tank of 12CUM ( S.S.) 1
2 Formalin Measuring tank (S.S.) 2
3 Reaction Vessel of 1000 L ( Enamel ) 3
4 Kneader of 1500L ( with S.S. Lining ) 2
5 Kneader cover, comanion fan, operation platform 2
6 Discharger for Kneader 6
7 Mesh-Belt Drying Box 1
8 Induced draft device at head of Mesh-belt Drying Box 1
9 Discharger for Mesh-belt Drying Box 5
10 Particle Skip 8
11 Lifter 2
12 Lifter 3
13 High Speed Eddy Current Grinder and companion tubes 3
14 Dedust & Discharge Unit 3
15 Ball Milling Machine with Water Jacket, Powder Discharge Cone and etc 3
16 Porcelain lining for Ball Milling Machine 3 sets
17 Spiral Conveyor 3
18 Screener 3
19 Steam Drum within Workshop 1
20 Electrical Box, Operation Box & Lighting Cables Full Set
21 Pipes, Pipe Fittings, Anti-Corrosion and Painting within battery limit

pdf
https://drive.google.com/file/d/1LbVXTpM5eniE29cWs1DnBMZ-y1BhQo8T/view?usp=sharing
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